Traditional design processes don’t work with AM, so it’s changing (Authentise Weekly News-In-Review – Week 81)

We’ve set up our design process to be efficient and reliable for the tools at our disposal, and with 3D printing, it’s about time to shake it up. 3D printing is inherently different from traditional manufacturing techniques and, to explore its true potential, we need to rely on design tools that help us explore new directions. Sandia Labs argues that this technology doesn’t plug easily into established production methodologies, both in terms of speed and how the variables involved impact the parts. The different features of a 3D printed part are a challenge for precision manufacturing lines. Apart from industrial compatibility issues, to see where we can push 3D printing we need to think outside the box. Concepts like 4D manufacturing help us envision what we can achieve with the technology, with parts that react to temperature, light or mechanical changes. This is nothing new in and of itself, but it’s been explored through 3D printing and it’s empowered design capabilities. We are already on the right track to reinvent the design process through smart digital tools, like generative design and quick iterative cycles, and the future looks exciting.

Sandia Labs Focused on Optimizing Design for 3D Printing

3D printing is capable of streamlining both design and production processes, but most designers (and many design tools) aren’t really prepared to take advantage of the design possibilities the technology presents. Traditional design methods applied to additive manufacturing don’t necessarily lead to fully optimized designs. Sandia National Laboratories’ Laboratory Directed Research and Development project hopes to point the industry in the right direction.

According to Sandia, the project focused on “how to put less precise 3D printed parts together with precise tools, taking advantage of the rapid prototyping, design and manufacturing possible with additive manufacturing.”

Read the full article here.

MIT engineers create 3D-printed magnetic shape-shifters

Engineers from MIT have designed soft, 3D-printed structures that can transform their shape “almost instantaneously” with the wave of a magnet. The magnetically manipulated objects are made using a type of 3D-printable ink developed by researchers at the Massachusetts Institute of Technology (MIT), which has been infused with tiny magnetic particles.

Read the rest here.

Autodesk University: How is Generative Design used Within Additive Manufacturing?

With a keenness to learn more about how design processes can affect AM end-production, 3D Printing Industry attended Autodesk University’s industrial talk entitled “Generative Design: Past, Present, and Future”. This lecture was led by Autodesk’s Principal Technical Consultant Andrew Harris and Allin Groom a Research Engineer at Autodesk.

Read more at 3D Printing Industry.

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The Trifecta of Manufacturing Agility: Software, Hardware and the IIOT (Authentise Weekly News-In-Review – Week 65)

The world of today’s economy requires businesses to keep a quick pace with the demands of the market. The globalization of products and services made it so that, to stay competitive, product iteration and deployment must be quick and effective. Fortunately, we have the technological foundation to enable this kind of model. A combination of hardware, software and analytical tools put businesses in the position to close the iterative circle of prototyping and manufacturing in a lean fashion. Manufacturing technologies like 3D printing and hybrid manufacturing platforms give the tools needed to experiment and ultimately produce finished goods for almost any circumstance. The digital world we have weaved enables CAD and software to travel and be shared, creating an ecosystem in which everyone is uplifted. Finally, the IIoT is empowering everyone through the might of data-driven insights, interconnecting information hotspots and putting processing power to work on spotting operational inefficiencies.

Engineers Create 4D Printer that Combines Four 3D Printing Techniques

Engineers Create 4D Printer that Combines Four 3D Printing Techniques

[3D printing] Still somewhat in its infancy, the last decade has witnessed a generous body of research that seeks to exploit its uses more than we could have ever imagined. One example comes from a team from the Georgia Institute of Technology, led by Professor H. Jerry Qi from the University’s George W. Woodruff School of Mechanical Engineering. Their aim was simple: 4D printing. Or put in a different way, to create a machine that combines multiple materials into one 3D printer.

Read the full article here and the paper here.

3D Life Launches 3D Anatomical Heart Library

Justin Ryan, Research Scientist at the Cardiac 3D Print Lab, Phoenix Children’s Hospital, holds a 3D printed heart model. Photo via Philips USA.

[3D Life] are meeting the demand for anatomical models by launching a 3D anatomical heart library, providing medical professionals with access to 3D printing. The USA’s National Institutes of Health offers a similar library covering a broader range of medical models freely available as .STL files, but without the printing services offered by 3D Life.

Leonardo Bilalis, Design Engineer, hopes that the library will promote “better knowledge of [how 3D printed] organs can be used for surgery preparation for complex problems”, “making operations shorter and more efficient.”

Read more about it here.

IIoT Analytics are Just Numbers, Unless You Solve a Business Problem

IIoT-Analytics-are-Just-Numbers-Unless-You-Solve-a-Business-Problem

There is lots of excitement about analytics and machine learning. It’s moving through its hype-cycle but still faces many challenges. Putting aside other challenges, solving real business issues is still a major shortcoming. If your reporting and analytics is counting “things” – just buy a calculator. Find a business problem to solve, and then you will see real value.

 

Read the full article here.

 

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