Additive-made tooling. The future? (Authentise Weekly News-In-Review – #112)

Is 3D printing making traditional tooling obsolete? Yes and no. There are certain applications where the former is hands down beating the competition: things we are accustomed to hearing, better quality and performance and a faster turnout. Last week, we already featured a great example highlighting that drilling bits can be 3D printed. There are also new features that are making the shift even more appealing. A greater range of materials gives much more freedom to the engineers when dealing with tougher leagues, guaranteeing more longevity and reliability. However, as of today, the choice between 3D printing and, say, casting needs to be pondered on a per case basis. 3D printing is still more expensive when considering a production run of multiple pieces. The two technologies can be used together to confront this and provide the upsides of both. For example, 3D printing sand casts for injection molding (coupled with computer simulations) has been proved to improve the performance of the process, decreasing warping and thus increasing production reliability. At the end of the day, the idea still applies that 3D printing is to be considered a tool in the box among others, although this tool sure is shoving its way to the front row.

Lightweight CoroMill® 390 produced with additive manufacturing

Long overhang milling can be a vibration-prone application. The lightweight CoroMill® 390 cutter, in combination with Silent Tools™ adaptors, is developed to overcome this challenge. When designing lightweight CoroMill® 390, material has been tactically removed to create the optimal cutter design for minimizing mass. This makes it more compact and significantly lighter than a conventional cutter.

Tooling Manufacturer Brown & Holmes Expands Material Options With 3D Printing

Fixtures produced on the Stratasys 3D printers. Photo via SYS Systems.

Tamworth-based tooling manufacturer Brown & Holmes has added two Stratasys 3D printers to its operations. The 3D printers were acquired to expand the material choices Brown & Holmes offers to its various customers, and to replace parts used in its production solutions and fixtures.

Mick Waller, Brown & Holmes Engineering Manager, said “Our customer base is looking at us now for newer and different materials beyond the conventional. There are over 17 materials we can print between the two Stratasys machines, which has meant that we can adopt the newer carbon fibre-type material to replace metal parts in our production solutions.”

Read more about it here.

3D Printing Studied as a Way to Produce Tooling for Injection Molding

In a thesis entitled “Tooling for Injection Molding Using Laser-Powder Bed Fusion,” a University of Louisville student named Mohith Ram Buxani takes a closer look at using 3D printing to create tooling for injection molding. The injection molding industry has always suffered from high costs and long lead times for tool making. 3D printing is an alternative method of creating tooling, saving time and money.

Read more about the research here.

 

We are going to exhibit at AMUG! Come visit us at booth #37 from March 31st – April 4th.

Follow us on Twitter to keep updated on AM & IIoT related news as well as updates to Authentise’s services!

Sideways innovation: unexpected avenues of discovery (Authentise Weekly News-In-Review – #109)

Innovation isn’t always a straightforward process. Sometimes to even begin to diagnose the problems we need a new perspective on the system as a whole, and that might mean researching curious tangents. Take flying taxis as an example: in our quest to one day see them whizzing over us, we never considered the systemic bottleneck of the manufacturing of high-tech materials like carbon fibers. Insights like this happen when we look beyond sheer innovation, thinking holistically of the topic at hand and not being blindsided by the shiny new technological grail. IIoT may one day benefit greatly from the blockchain, but is it ready for prime time in cybersecurity applications? Should we look at more traditional and effective approaches while we crack the infrastructure that will make it viable? Let’s look beyond the initial goal, let’s find interesting tangents to our research. Old materials can be reinvented with 3D printing, one of the many technologies that give us the tools to question everything.

Blockchain May Be Overkill For Most IIoT Security

Blockchain crops up in many of the pitches for security software aimed at the industrial IoT. However, IIoT project owners, chipmakers and OEMs should stick with security options that address the low-level, device- and data-centered security of the IIoT itself, rather than the effort to promote blockchain as a security option as well as an audit tool.

Read the full article at Semiengineering.

The Need For Carbon Fiber Could Ground The Flying-Car Future

Icon’s struggle to ramp up production of an airplane it initially promised for $139,000 can be blamed mostly on its heavy use of carbon fiber—a material that cuts weight and adds strength, but also adds complexity and cost to the manufacturing process.

Read more here.

Dichroic 3D-printing material changes color with point of view

A miniature goblet printed from the new material appears both opaque brown and translucent violet

In use since at least the 4th century AD, dichroic glass displays different colors depending on how it’s being viewed. Now, Dutch scientists have produced the effect in a material that can be used to create 3D-printed objects – and it’s not just a novelty, as it could have practical applications.

Read the full article here.

Follow us on Twitter to keep updated on AM & IIoT related news as well as updates to Authentise’s services!